1	Pollution Prevention 101 Oklahoma City, August 13, 2008 Thomas Vinson-Peng
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3	Approach to identify process wastes Draw “chalk line” around area List everything that goes in and out
4	Input/Output
5	Multi-Step Process Identify Inputs &Outputs for Each Step
6	Surface Coating Input Metal parts Paint Spray guns Filters Solvent Water Shop rags Output Painted parts VOCs to air Loaded filters Dirty guns Dirty rags Spent solvent Packaging (cans, cardboard) Wastewater Sludge
7	Making Coffee
8	Makin’ Coffee
9	How much $$$ can you save? What can be done with unused materials? How can unused materials be minimized? How much coffee is made? Cost? How much is served? Cost? How much is not served? Cost?
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12	Drainage Pit
13	Process Flow1
14	Process Flow 2
15	CMI Success Machine Parts Manufacturing Coolant reuse Change floor cleaning soap No major coolant problems Reduced oil wastewater 80,000 gal/yr. Saves CMI $300,000/yr.
16	Some Tools P2 Planning Tool Pollution Prevention Manuals and Fact Sheets Case Studies Workshops/Conferences Online Annual Reporting Vendor Information
17	Zero Waste P2 Workshops working with regulatory partners Reported savings of $271,408 Conserve 15,218 gallons/year water Reduced Hazardous Materials use by 5,538 lbs/year Reduced Hazardous Waste 6,384 lbs/year, and an additional 150 tons/yr Acutely Hazardous Waste Compliance Improvements
18	Pollution Prevention Workshop Schedule September 16-17 Austin October 2-3 Houston October 15-16 Corpus Christi November 5-6 Fort Worth (Dallas)
19	"P2Pays.org – Online Library" P2Pays.org – Online Library Vendor Info. IWRC.org http://es.epa.gov/vendors/
20	"SAGE - Find alternate solvents" SAGE - Find alternate solvents (www.clean.rti.org) CAGE - Find alternate coatings (www.cage.org)
21	ZeroWasteNetwork.org Identify successful practices and publish them in a format that is useful to facilities in our region Provide means for facilities to exchange ideas Workshops On-line Tech assistance
22	Regional Centers National Resources
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25	Multi-National Assistance Post a Question to P2Tech
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27	Wire Manufacturer
28	Arkansas Manufacturing Solutions Serves as a technical and business resource to: Streamline manufacturing processes Optimize factory operations Integrate today's technology Facilitate vendor contacts Increase global competitiveness Enhance work force development
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30	Virtual Engineer Over 400 Options Developed and Reviewed by Regional P2 Programs. Facilities developed over 800 options for reducing waste. Three of the top five most popular options were developed by industry.
31	Measuring Results Prevention Through On-line Tools – Users of our Pollution Prevention Planning tool reduced 2,423 Tons of Hazardous Waste 360,000 Pounds of Toxic Chemicals Shared 476 pollution prevention options with other users Savings to be documented this year
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33	Fact Sheet Generator Search on Pollutant If you see a slug coming down the pipes Search on Industry If you are about to inspect and you need help Right Now only a few, expect it to be fully populated end of summer MAKE YOUR OWN, using ours as a start
34	Next: Turbo TOMPS Identify a process Metal finishers Metal finishers prepare a Toxic Organic Management Plan Select BMP’s and ideas
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36	Case Studies Used ONLY with permission of company May have changed some details if company doesn’t wish to be identified Pictures used ONLY with permission Some workshop pictures not actual company Results and savings ALWAYS real
37	Measuring Results Prevention Through On-line Tools – Users of our Pollution Prevention Planning tool reduced 2,423 Tons of Hazardous Waste 360,000 Pounds of Toxic Chemicals Shared 476 pollution prevention options with other users
38	Fibergrate Composite Structures, Inc. Reduced 6,000 lbs styrene Reduced VOC emissions by 30% Reduced solid waste by 30% Saved $14,000
39	Fibergrate New Area Source Rules Competition Solution – “Offshore Production” Fibergrate instituted a Pollution Prevention Program
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42	P2 Challenge Based on Audit Criteria Local ordinances and policy Distribution of appropriate P2 Materials Documenting P2 Including prevention in file reviews
43	Regional Results 8.5 million gallons/year Water conserved 37 thousand pounds/year Hazardous waste Reduced 204 thousnd kwh/yr 184 thousand pound of Hazardous Materials eliminated $700,000 Saved!
44	Muda = Waste