Notes
Slide Show
Outline
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Waste Reduction & Cost Analysis – What It Means To Your Bottom Line


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TCEQ
Small Business & Environmental Assistance Division (SBEA)
  • Our Mission:
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What Is Source Reduction?
  • Any practice which reduces the amount of any hazardous substance, pollutant, or contaminant entering any waste stream or otherwise released into the environment prior to recycling, treatment, or disposal;


  • and reduces the hazards to public health and the environment associated with the release of such substances, pollutants, or contaminants.
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What Is Pollution Prevention (P2)
  • Pollution Prevention (P2) is a method of analyzing and modifying processes and inputs in an effort to
  • minimize non-product outputs.


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Local Economic & Environmental Pressures
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Often Overlooked Opportunities
  • Profit = Revenue – Expenses


  • Everyone in every organization has a role to identify wasteful practices and reduce expenses that do not add value to the business’ products or services !



    •  Inventory & Storage
    •  Loading/off-loading
    •  Manufacturing area
    •  Wasted time, raw materials, and resources
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How much does “waste” really cost?
  • It costs our company $200 to dispose of a 55-gallon drum of hazardous waste;
  • Our solid waste disposal cost is just $60 a ton;
  • Our wastewater disposal costs are only 10 cents per gallon; or
  • The solvent in our parts cleaner is replaced every month for $50.


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How much does “waste” really cost?
  • Disposal costs are typically only about 15 percent of a waste’s total costs.
  • What about the other 85% ?
  • Could hidden waste costs could be sinking your company’s profit margins?
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Examples of Hidden Waste Costs
  • Raw materials
    • Purchased, but not used
    • Off-spec product
    • Expired materials
    • Spilled material
  • Labor
    • Manage the waste
    • Rework
  • Water & Energy
    • Produce off-spec products
    • Less efficient equipment and procedures


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Examples of Hidden Waste Costs
  • Waste management
    • Storage space value
    • Equipment cleaning
    • Treatment
    • Monitoring
    • Paper work
    • Training
    • Permit fees
    • Consulting fees
    • Potential fines and penalties for violations
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Conventional Cost Accounting
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Activity-Based Cost Accounting
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Sample Process Map
  • Inputs
  •  Top Coat
  •  Water
  •  Packaging
  •  Paint Filters
  •  Spray Heads
  •  Steel Parts
  •  Shop Rags
  •  Energy
  •  Labor
  • Outputs
  •  Sludge
  •  Wastewater
  •  VOCs to air
  •  Used Paint Filters
  •  Empty Paint Cans
  •  Cardboard
  •  Dirty Rags
  •  Dirty Spray Heads
  •  Scrap Steel
  •  Painted Parts
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Pollution Control Equipment Property Tax Exemption
  • Property must be wholly or partly used for pollution control to be eligible. It must have been purchased or installed after January 1, 1994, and must meet or exceed a federal, state, or local environmental regulation.
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Pollution Control Equipment Property Tax Exemption
  • The following specific types of property are also eligible for determination:
    • dedicated-purpose vehicles used solely for pollution control (vacuum trucks, street sweepers, surface-watering trucks, spill-response vehicles);
    • land (acquired after January 1, 1994) with pollution control property (e.g., the actual square footage containing a baghouse, scrubber, settling pond, or wastewater containment); and
    • used equipment (if it has been acquired, constructed, or installed by the new owner after January 1, 1994 and if it has not been taxable by the property’s taxing unit).

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Pollution Control Equipment Property Tax Exemption
  • The following types of property are not eligible:
    • motor vehicles
    • residential property
    • property for recreational, park, or scenic uses
    • property subject to a tax-abatement agreement executed before January 1, 1994, except for property acquired, constructed, or installed after the agreement has expired.

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Pollution Control Equipment Property Tax Exemption
  • Three tiers of application fees:
    • Tier I: for property on the predetermined equipment list (PEL), with no variances requested on that determination, the fee is $150; all property listed on the application must be located on the PEL or must be necessary for the installation or operation of property located on the PEL.
    • Tier II: for property not on the PEL and used 100 percent for pollution control, the fee is $1,000.
    • Tier III: for property not on the PEL and partially used for pollution control, the fee is $2,500.

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Prop 2 Contacts
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Texas Sales Tax Rebate for Natural Gas and Electricity
  • Utilities directly used in manufacturing, processing, or fabricating tangible personal property for sale
  • > 50% of the utility is consumed in a non-taxable manner
  • Conduct Predominant Usage Study to verify
  •   http://window.state.tx.us/taxinfo/audit/salestax/2g.htm
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Assessments for Pollution Prevention and Energy Efficiency
  • EPA 625/R-99/003 June 2001


  • Opportunity assessment guidance
  •  Project implementation guidance
  •  Waste generation information
  •  Energy use information
  •  P2E2 opportunities
  •  References and case Studies


  •              http://www.epa.gov/ttbnrmrl/


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"Newletters"
  • Newletters
  • Webcast links
  • Workshops and Seminars
  • Publications
  • Calculators: Texas-Size Energy Savings! A Step-by-Step Assessment Guide and Calculator for Small and Medium-Sized Manufacturers
  •        http://texasiof.ces.utexas.edu/
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Questions?